IGBT Induction Heating Machine

Power: 100–1000KW

Work Frequency: 0.5-10Khz

Application: For billet partial and total hot forging

Turnkey induction heating system, including the induction power supply, heating furnace, water cooling system, automatic steel bar feeding, infrared sensor, bar sorting system, easy to put into hot forging production line.

SKU: 1635 Category:

Technical information

1. Good start up performance: IGBT MF induction power supply apply series resonance technology so it can be starts up 100% under any condition.

2. Less indterface to power grid: Less harmonic current and high power factor, Power factoer remaining 0.95 above during machine running.

3. Low energy consumption: in series resonant circuit,voltage at inductor high and current low so energy loss is very low; Soft switch technology applied then switch loss is very low.

4. Water cooled by heat exchanger: Using distilled water as circulating water to avoid sediment and clog of hose.

5. Good reliability: IGBT is a self turn-off transistor that ensures incersion with suvvess and takes protection instantly; IGBT used form Infineon world-renowned manufacturer.

6. High conversion efficiency more than 97.5%: IGBT(Insulated Gate Bipolar Transistor)inversion technology.

7. Energy saving up to 15%-30% compared with SCR technology induction machine: LC series resonance circuit and voltage feedback design, low energy comsumption.

8. Cooper &stainless steel fasteners and radiator, better cooling and anti-electrolysis.

Technical Information

MFP 100D2 160D2 250D2 350D2 500D2 600D2 750D2 1000D2
Rated output power 100KW 160KW 250KW 350KW 500KW 600KW 750KW 1000KW
Power capacity 140KVA 230KVA 340KVA 450KVA 610KVA 750KVA 930KVA 1250KVA
Input current 150A 240A 375A 525A 750A 1000A 1125A 1500A
Frequency range 0.5-10Khz 0.5-10Khz 0.5-10Khz 0.5-8Khz 0.5-8Khz 0.5-6Khz 0.5-6Khz 0.5-4Khz
Input power 380V/50 Hz 3 phase 4 line (1 neutral line)
Input cooling water pressure Above 0.1Mpa

Feature

1: For billet full preheating or local induction heating before hot forging or forming, diameter range wide up to 200mm.

2: Pneumatic pusher, chain delivery system, pick up system three channel and Infrared thermometer system are available.

3: Well designed winding process and high quality copper tube brings result of high efficiency and energy saging.

4: Quick change connection enables replacement heating furnace conveniently.

5: PLC to realize the automatic, save labor and improve the production.

Why Choose Us

1. More than 20 years of experience in induction heating industry.

2. Free test for choosing the machine model before purchase.

3. Product design research develop and maintain by the Duolin Engineer team,machine lifetime service.

4. Test the machine as customer heating requirements and aging more than 6 hours to guarantee the good quality.

5. Offer installation manual and troubleshooting guide.

6. Use famous brand components Infineon Omron Schneider to ensure quality of material.

Technical Advantage

1. Research, design and produced under ISO 9001:2015 by Duolin team, quality and delivery time under control.

2. Machine cabinet sealing, protect the induction heating equipement under complex working environment.

3. Door switch design for safety.

4. Less interference to the power grid, do not need compensation capacitor:High power factor-more than 0.95.

5. Induction heating euipment start under any condition 100%.

6. DSP and HMI technology, display the machine work data and indicate the fault output.

7. 0-10v or 4-20ma signal offered for automatic production line.

8. Intelligent control system, PLC control, connect with factory MES system site management, provide base for modern management of enterprises.

Application and Industry

Induction heating is widely used on automotive industry, oil and gas industry, fasteners manufacture, tube and pipe heating, ship building industry, package sealing industry, wire and cable heating, spring making…..

 

1. Billet hot forging Plant, full heating and local heating, diameter 8–200 mm.

2. Heat treatment plant, for gear, pin shaft, automotive parts surface hardening.

3. For copper tube, saw blade machine tool brazing, pipe heating for bending and coating.

4. Induction heating for shrink fitting, annealing, normalizing.

Our Services

1. Pre-sale service

◎ Depending on the heating requirements, offer professional suggestion on machine power and work frequency

◎ Turnkey induction heating project layout to help customer plan the installation space

◎ Sample testing support, free coil design as the parts dimension

◎ On line meeting to discuss the most suitable heating solution for customer

2. In-sale service

◎ Produce the machine and test the machine in factory, send customer video.

◎ Each machine check the quality and aging testing in factory for 8 hours ensure the stable work

◎ Offer to door shipping service if customer is the first time import from China

◎ Delivery the machine on time, customs clearance

3. After-sale service

◎ 1 year warranty, if machine in non-artificial fault, can repair and offer spare parts free

◎ Electric and water connection installation service, daily operate and training service if customer need engineer to help installation in their factory

◎ Online video meeting to help installation freely, repair the machine and offer spare parts in machine service time

◎ Induction heating equipment develop and the production line improve

◎ Offer manual and installation guide, trouble shooting guide

FAQ